OUR SOLUTIONS FOR ROUNDING UP
Rounding the edges is part of the deburring process, which involves smoothing the sharp edges of all cut parts to give them perfectly uniform curves with a radius ranging from a few tenths of a millimeter up to 2 mm.
This process is essential for safety, eliminating any risk of injury, cuts, or punctures caused by sharp edges.
This operation is performed using abrasive and flexible discs, brushes, and/or rollers that can precisely adapt to the internal and external contours of the edges.
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Examples of deburred parts
Frequently asked questions about edge rounding
Edge rounding involves removing sharp edges from metal parts to create smooth and safe edges. This process improves part quality and handling safety after manufacturing using abrasive tools, following machining processes such as laser cutting, waterjet cutting, punching, or plasma cutting.
■ Rounding the edges of metal primarily addresses safety requirements. Sharp edges can be extremely sharp and cause injuries during handling, assembly, or maintenance. Rounding the edges significantly reduces these risks and improves operator safety.
■ Edge rounding also plays a crucial role in the quality of surface treatments. A rounded edge allows for better paint or coating adhesion, thus limiting chipping and ensuring a more durable and uniform finish.
■ Many sectors (aerospace, automotive, medical, etc.) require precise shelving to guarantee the safety, reliability, and performance of parts.
A uniform radius is achieved using a rotary brush. This type of brush rounds the edges of all metal parts, regardless of their shape.
The soft, flexible abrasive blades automatically adapt to the edges of the part. As they rotate, they only come into contact with the edges and corners, ensuring a consistent rounding without damaging the surface. This process guarantees a consistent, repeatable, and high-quality finish.
Our deburring and finishing machines are designed to efficiently process a wide variety of metals and sheet metal. The most commonly deburred materials are mild steel, stainless steel, and aluminum.
However, our equipment is also capable of working on other metals and finishes, including copper, zinc-coated sheets, Zintec, galvanized sheets, and plated parts.
Thanks to the use of a wet extraction unit, it is even possible to safely process highly flammable metals.
When only steel is being processed, a less maintenance-intensive dry dust extractor can be used. The machine also performs an automatic cleaning cycle every 4 hours to ensure optimal operation.
Note: To prevent cross-contamination when processing different metals, most of our customers use several pairs of dedicated brushes.




